1992-1995 Mitsubishi FUSO Fighter FK FM Truck Service Manual PDF Download

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Format: PDF
Pages: 1,252
Compatible with: Windows/Mac/Tablet/Phone

Covers: 1992, 1993, 1994, 1995 Mitsubishi FUSO FK FM Series Truck (US/Canada) Service & Repair

  • FK417
  • FK457
  • FM457
  • FM557

Manual Part Number: TWME9107 plus model year changes

Topics List:

General Information

  • Model Year Changes
  • Exterior Views
  • Major Specifications
  • Power Train Table
  • Equipment Model Notation
  • Peformance Curves
  • Operation Performance Curves
  • Engine Performance Curve
  • Servicing Precautions
  • Standard Bolts and Nuts Tightening Torque Table
  • Towing Precautions
  • Chassis and Engine Numbers
  • VIN

Maintenance

  • Maintenance Schedule
  • Replacement of Oil Filter Element
  • Replacement of Fuel Filter Element
  • Cleaning of Fuel Feed Pump Gauze Filter
  • Bleeding of Fuel System
  • Adjustment of V-Belt Tension
  • Cleaning and Replacement of Air Cleaner Element
  • Inspection of Clutch Pedal
  • Servicing of Tires
  • Servicing of Air Drier
  • Adjustment of Wheel Brake Shoe Clearance
  • Adjustment of Parking Brake Shoe Clearance <FK Series>
  • Servicing of Battery
  • Replacement of Fuses
  • Lubrication

Engine

  • Troubleshooting
  • Specifications
  • Service Standards
  • Tightening Torque Table
  • Special Tools
  • Service Procedure
  • Removal and Installation of Engine and Transmission
  • Engine Proper
  • Measurement of Compression Pressure
  • Cylinder Head and Valve Mechanism
  • Flywheel, Timing Gear and Camshaft
  • Crankcase and Main Moving Parts
  • Adjustment

Lubrication

  • Troubleshooting
  • Specifications
  • Service Standards
  • Tightening Torque Table
  • Special Tools
  • Service Procedure
  • Oil Pump
  • Oil Cooler
  • Oil Filter

Fuel and Engine Control

  • Troubleshooting
  • Specifications
  • Service Standards
  • Tightening Torque Table
  • Special Tools
  • Service Procedure
  • Injection Pump Assembly
  • Inspection and Adjustment of Fuel Injection Timing
  • Injection Nozzle
  • Fuel Filter
  • Water Separator
  • Bleeding the Fuel System
  • Engine Control
  • Fuel Tank and Fuel Gauge Unit
  • 1995 Model Information

Cooling System

  • Troubleshooting
  • Specifications
  • Service Standards
  • Service Standards Table
  • Tightening Torque Table
  • Special Tool
  • Removal and Installation of Cooling System
  • Water Pump
  • Inspection of Thermostat
  • Inspection of Auto-Cool Fan Coupling
  • Inspection of Radiator
  • Inspection and Adjustment of V-Belt Tension
  • Cleaning of Cooling System
  • Gas Leak Test
  • Bleeding Cooling System

Intake and Exhaust

  • Troubleshooting
  • Specifications
  • Service Standards
  • Removal, Installation and Inspection of Intake System
  • Air Cleaner
  • Removal, Installation and Inspection of Exhaust System
  • Turbocharger
  • Intercooler

Engine Electrical

  • Troubleshooting
  • Specifications
  • Service Standards
  • Starter
  • Alternator
  • Glow System

Clutch

  • Troubleshooting
  • Specifications
  • Service Standards
  • Special Tools
  • Clutch
  • Clutch Pedal
  • Clutch Master Cylinder
  • Power Cylinder
  • Clutch Booster (Vehicles with M8S2x5)
  • Clutch Housing
  • Replacement of Brake Fluid in Clutch System
  • Bleeding the Clutch System
  • Adjustment of Clutch Pedal
  • Lubrication of Drive Pinion Splines

Manual Transmission (M5S5, M6S5, M8S)

  • Troubleshooting
  • Specifications
  • Service Standards Table
  • Tightening Torque Table
  • Special Tools
  • Removal and Installation of Transmission
  • Transmission Assembly
  • Transmission
  • Main Shaft
  • Counter Shaft
  • Lower Gear Shifter
  • Upper Gear Shifter
  • Rear Cover
  • Transmission Control
  • Transmission PTO Control <Option>
  • Splitter Case and Gear <M8S2x5 Only>
  • Upper Splitter <M8S2x5 Only>
  • Splitter Control <M8S2x5 Only>
  • Extension Housing <M8S6 Only>
  • Rear Cover <M8S2x5 Only>

Automatic Transmission

  • Troubleshooting
  • Specifications
  • Service Standards Table
  • Tightening Torque Table
  • Special Tools
  • Automatic Transmission Control
  • Oil Cooler
  • Removal and Installation of Automatic Transmission
  • Oil Seal and Speedometer Worm
  • Automatic Transmission Control System
  • Oil Cooler
  • Oil Filter
  • Replacement of Fluid and Oil Filter

Propeller Shaft

  • Troubleshooting
  • Specifications
  • Service Standards Table
  • Tightening Torque Table
  • Special Tools
  • Removal and Installation
  • Front Propeller Shaft
  • Rear Propeller Shaft
  • Adjustment After Reassembly

Front Axle

  • Troubleshooting
  • Specifications
  • Special Tools
  • Removal and Installation
  • Wheel Hub and Brake Drum
  • Front Axle, Knuckle and Kingpin
  • Inspection and Adjustment After Installation

Rear Axle

  • Troubleshooting
  • Specifications
  • Special Tools
  • Service Procedure
  • Wheel Hub and Brake Drum
  • Reduction and Differential

Wheel and Tire

Front/Rear Suspension

  • Troubleshooting
  • Specifications
  • Removal and Installation
  • Disassembly, Inspection and Correction

Brakes

  • Service Brake
  • Wheel Brake
  • Exhaust Brake
  • Parking Brake

Steering

  • Steering Shaft
  • Link and Bracket Section
  • Drag Link
  • Tie Rod
  • Integral Power Steering Booster
  • Power Steering Oil Pump
  • Power Steering Oil Tank
  • Adjustment After Installlation

Frame

  • Inspection and Repair

Cab

  • Cab Proper
  • Cab Mounting
  • Cab Tilt System
  • Service Procedure
  • Doors
  • Interior Parts
  • Window Glass
  • Exterior Parts

Electrical

  • Battery
  • Fuses
  • Fusible Link
  • Starter Switch and Cold Start Switch
  • Sub-Starter System
  • Combination Switch
  • Lighting System
  • Meter System
  • Indicators and Warning Lamps
  • Wiper and Washer System
  • Horn
  • Back Buzzer
  • Radio and Cassette Stereo <Option>
  • Cigarette Lighter

Air Conditioner and Heater

One Comment

  • air bag for driver seat fm557 1992 fuso mitsubishi, fits under seat 4 bolts
    914 490 9157
    call or send e mail
    michael

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