Covers: 1992, 1993, 1994, 1995 Mitsubishi FUSO FK FM Series Truck (US/Canada) Service & Repair

• FK417
• FK457
• FM457
• FM557

Manual Part Number: TWME9107 plus model year changes

Topics List:

General Information

• Model Year Changes
• Exterior Views
• Major Specifications
• Power Train Table
• Equipment Model Notation
• Peformance Curves
• Operation Performance Curves
• Engine Performance Curve
• Servicing Precautions
• Standard Bolts and Nuts Tightening Torque Table
• Towing Precautions
• Chassis and Engine Numbers
• VIN

Maintenance

• Maintenance Schedule
• Replacement of Oil Filter Element
• Replacement of Fuel Filter Element
• Cleaning of Fuel Feed Pump Gauze Filter
• Bleeding of Fuel System
• Adjustment of V-Belt Tension
• Cleaning and Replacement of Air Cleaner Element
• Inspection of Clutch Pedal
• Servicing of Tires
• Servicing of Air Drier
• Adjustment of Wheel Brake Shoe Clearance
• Adjustment of Parking Brake Shoe Clearance <FK Series>
• Servicing of Battery
• Replacement of Fuses
• Lubrication

Engine

• Troubleshooting
• Specifications
• Service Standards
• Tightening Torque Table
• Special Tools
• Service Procedure
• Removal and Installation of Engine and Transmission
• Engine Proper
• Measurement of Compression Pressure
• Cylinder Head and Valve Mechanism
• Flywheel, Timing Gear and Camshaft
• Crankcase and Main Moving Parts
• Adjustment

Lubrication

• Troubleshooting
• Specifications
• Service Standards
• Tightening Torque Table
• Special Tools
• Service Procedure
• Oil Pump
• Oil Cooler
• Oil Filter

Fuel and Engine Control

• Troubleshooting
• Specifications
• Service Standards
• Tightening Torque Table
• Special Tools
• Service Procedure
• Injection Pump Assembly
• Inspection and Adjustment of Fuel Injection Timing
• Injection Nozzle
• Fuel Filter
• Water Separator
• Bleeding the Fuel System
• Engine Control
• Fuel Tank and Fuel Gauge Unit
• 1995 Model Information

Cooling System

• Troubleshooting
• Specifications
• Service Standards
• Service Standards Table
• Tightening Torque Table
• Special Tool
• Removal and Installation of Cooling System
• Water Pump
• Inspection of Thermostat
• Inspection of Auto-Cool Fan Coupling
• Inspection of Radiator
• Inspection and Adjustment of V-Belt Tension
• Cleaning of Cooling System
• Gas Leak Test
• Bleeding Cooling System

Intake and Exhaust

• Troubleshooting
• Specifications
• Service Standards
• Removal, Installation and Inspection of Intake System
• Air Cleaner
• Removal, Installation and Inspection of Exhaust System
• Turbocharger
• Intercooler

Engine Electrical

• Troubleshooting
• Specifications
• Service Standards
• Starter
• Alternator
• Glow System

Clutch

• Troubleshooting
• Specifications
• Service Standards
• Special Tools
• Clutch
• Clutch Pedal
• Clutch Master Cylinder
• Power Cylinder
• Clutch Booster (Vehicles with M8S2x5)
• Clutch Housing
• Replacement of Brake Fluid in Clutch System
• Bleeding the Clutch System
• Adjustment of Clutch Pedal
• Lubrication of Drive Pinion Splines

Manual Transmission (M5S5, M6S5, M8S)

• Troubleshooting
• Specifications
• Service Standards Table
• Tightening Torque Table
• Special Tools
• Removal and Installation of Transmission
• Transmission Assembly
• Transmission
• Main Shaft
• Counter Shaft
• Lower Gear Shifter
• Upper Gear Shifter
• Rear Cover
• Transmission Control
• Transmission PTO Control <Option>
• Splitter Case and Gear <M8S2x5 Only>
• Upper Splitter <M8S2x5 Only>
• Splitter Control <M8S2x5 Only>
• Extension Housing <M8S6 Only>
• Rear Cover <M8S2x5 Only>

Automatic Transmission

• Troubleshooting
• Specifications
• Service Standards Table
• Tightening Torque Table
• Special Tools
• Automatic Transmission Control
• Oil Cooler
• Removal and Installation of Automatic Transmission
• Oil Seal and Speedometer Worm
• Automatic Transmission Control System
• Oil Cooler
• Oil Filter
• Replacement of Fluid and Oil Filter

Propeller Shaft

• Troubleshooting
• Specifications
• Service Standards Table
• Tightening Torque Table
• Special Tools
• Removal and Installation
• Front Propeller Shaft
• Rear Propeller Shaft
• Adjustment After Reassembly

Front Axle

• Troubleshooting
• Specifications
• Special Tools
• Removal and Installation
• Wheel Hub and Brake Drum
• Front Axle, Knuckle and Kingpin
• Inspection and Adjustment After Installation

Rear Axle

• Troubleshooting
• Specifications
• Special Tools
• Service Procedure
• Wheel Hub and Brake Drum
• Reduction and Differential

Wheel and Tire

Front/Rear Suspension

• Troubleshooting
• Specifications
• Removal and Installation
• Disassembly, Inspection and Correction

Brakes

• Service Brake
• Wheel Brake
• Exhaust Brake
• Parking Brake

Steering

• Steering Shaft
• Link and Bracket Section
• Drag Link
• Tie Rod
• Integral Power Steering Booster
• Power Steering Oil Pump
• Power Steering Oil Tank
• Adjustment After Installlation

Frame

• Inspection and Repair

Cab

• Cab Proper
• Cab Mounting
• Cab Tilt System
• Service Procedure
• Doors
• Interior Parts
• Window Glass
• Exterior Parts

Electrical

• Battery
• Fuses
• Fusible Link
• Starter Switch and Cold Start Switch
• Sub-Starter System
• Combination Switch
• Lighting System
• Meter System
• Indicators and Warning Lamps
• Wiper and Washer System
• Horn
• Back Buzzer
• Radio and Cassette Stereo <Option>
• Cigarette Lighter

Air Conditioner and Heater