This manual describes procedures for the repair of vehicle wiring harnesses. Focusing particularly on the handling of connectors, it also explains the purpose of each procedure and contains a list of parts. The purpose of this manual is to enable service personnel to repair wiring harnesses smoothly and correctly such that the possibility of secondary malfunctions is minimized.

Covers: Mitsubishi FUSO Truck & Bus Harness Repair

Manual Part Number: THAE0906, SEPTEMBER 2009

Topics List:

1 Descriptions of procedures
POINTS TO NOTE ON MAINTENANCE
1. Points to note on electric system maintenance
2. Points to note on repair of connectors
● Waterproof grease
● Assembly/removal of connectors
● Inspection with tester
3. Points to note on vehicle with airbag
POINTS TO NOTE ON STORAGE
WORK PROCEDURES
REPAIR WORK
1. Connection with bare crimp joint terminal and heat shrinkable tube
2. Connection using crimp joint terminal with heat shrinkable tube <Dura seal>
3. Connection using crimp joint terminal with heat shrinkable tube <NICHIFU seal>
● When caulking tool MH063570 is used:
● When caulking tool MH063677 is used:
4. Wrapping with tape
5. Stripping insulation off wires
2 SUPPLIED PARTS
LIST
SPECIAL TOOLS
OTHER SUPPLIED PARTS
CONTACT FOR ORDER AND INFORMATION
3 PROCEDURES
FOR EACH CONNECTOR
3-01 AA □□ CONNECTOR (NMWP)
3-02 AB□□ connector (SWP)
3-03 AC □□ /AY □□
CONNECTOR (X)
3-04 AD □□ CONNECTOR
(Y)
3-05 AE □□ CONNECTOR
(PA)
3-06 AK □□ CONNECTOR
(SDL)
3-07 AN □□ CONNECTOR
(M)
3-08 AQ □□ /DG □□
CONNECTOR
(090 II WATERPROOF)
3-09 AU □□ CONNECTOR
(MN)
3-10 BQ □□ CONNECTOR
(WV)
3-11 BR□□ CONNECTOR (NV)
3-12 BS □□ /BU□□ CONNECTOR
(DSD/RDSD)
3-13 BT□□ CONNECTOR (AR)
3-14 DD □□ CONNECTOR
(090 II NON-WATERPROOF)
3-15 DJ □□ CONNECTOR
(NS)
3-16 DK □□ CONNECTOR
(EJ)
3-17 DP □□ CONNECTOR
(MINI ISO RELAY)
3-18 DQ □□ /ES □□ CONNECTOR
(090II WATERPROOF/090II HIGHPRESSURE
WATERPROOF)
3-19 EN □□ CONNECTOR
(MINI ISO RELAY)
3-20 EP □□ CONNECTOR
(040+187)
3-21 EQ □□ CONNECTOR
(MICRO ISO RELAY)
3-22 ER □□ CONNECTOR
(DMS)
3-23 ET □□ CONNECTOR
(090 II HIGH-PRESSURE WATERPROOF)
3-24 EU □□ CONNECTOR
(HX090 WATERPROOF)
3-25 EW □□ CONNECTOR
(050/WATERPROOF)
3-26 FA □□ CONNECTOR
(E WATERPROOF/
E HIGH-PRESSURE WATERPROOF)
3-27 GA □□ CONNECTOR
(NMWP II)
3-28 GB □□ CONNECTOR
(NMWP II HIGH-PRESSURE
WATERPROOF)
3-29 GC □□ CONNECTOR
(NMWP 32 PIN)
3-30 GD □□ CONNECTOR
(WV HIGH-PRESSURE
WATERPROOF)
3-31 GW □□ CONNECTOR
(HW090)
3-32 PC □□ CONNECTOR
(W)
3-33 PD □□ CONNECTOR
(T375 WATERPROOF)
3-34 PF □□ CONNECTOR
(T375 NON-WATERPROOF)
3-35 PG □□ CONNECTOR
(187+090II)
4 TERMINAL TOOL
(RELEASING TOOL) LIST